Product Assembly2018-10-06T20:35:29+00:00

Product Assembly

Our combination of vertical integration, rigorous quality assurance, expansive manufacturing footprint, and automated solutions delivers unique value to global OEMs. From Cleanrooms to custom production, we offer the flexibility and scalability to meet your finished goods assembly requirements.

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Turnkey Manufacturing of Finished Goods

Complete product assembly is our core focus at Providence, driven by our expert vertical integration of diverse manufacturing methods. Product assembly may involve manual, semi-automated, or fully automated solutions complete with real-time production yield tracking. Along with our in-house automation design team, internal support teams engage with our customers to plan around future production requirements.

With more than 275 injection molding machines, multiple advanced SMT production lines for circuit boards, broad experience in manufacturing fluid control, pneumatics, motors and complete electro-mechanical systems, Providence makes finished goods for global OEMs.

From raw material all the way to finished product, Providence offers OEMs unparalleled supply chain consolidation. By managing the supply chain on behalf of our customers, we are able to manage and optimize most, if not all, of the supply chain process through production, packaging, and global shipments.

Assembly Quality

Assembly, just like all other operations at Providence, is a quality-measured and quality-driven operation. Our production facilities include production lines that conform to one or more quality certifications. These include:

  • ISO 13485:2003 certified, FDA & NMPA (formerly CFDA) registered registered facilities for medical and personal care devices
  • IATF 16949:2016 & VDA 6.4 certified facility for automotive parts
  • ISO 9001:2008 for plastic injection molded parts, liquid pumps, and beverage machines
  • ISO 14001:2004 for environmental management system
  • ISO 27001:2013 for information security

Certifications are only part of our total commitment to assembly excellence. Across the organization, we have statistical process control, 7S, Six Sigma activities, continuous production data collection, well-designed procedures, and detailed documentation in place to for purposes of achieving a zero-defect goal.

The Capacity To Grow With You

We have over 5,000 employees and four manufacturing facilities. Our medical device OEM customers benefit from our 100K Cleanroom for molding and 10K Cleanroom for product assembly.

We have the flexibility of utilizing both high-speed automated assembly technology or the dexterity of skilled human assemblers, depending on the product type or assembly complexity.

By using production strategies such as demand flow technology (DFT) and continuous flow production, we keep our keep our assembly operations lean, and responsive. Our OEM customers in turn reap the benefits: on-time delivery, agility to match changing production demands, and competitive pricing.

Modern Manufacturing Planning

Our advanced enterprise resource planning (ERP) system allows us to both keep track of our assembly processes in real time and continually monitor material availability. Our customers and suppliers are integrated into this system via web portals and electronic data exchange, leading to efficient supply chain management, since customer demand forecasts can be imported directly into our production workflow. These integrations empower Providence to efficiently manage inventory and purchase orders while also ensuring just-in-time delivery.

Finishing Technologies & Packaging

From consumer healthcare to industrial products, our OEM clients demand a more visually appealing product. We offer a wide range of finishing technologies meeting most of today’s demanding applications. Packaging can also be critical for a product to distinguish itself from the competition. We work with our customers to design and source materials for high quality packaging solutions. Our offerings include:

  • Two-sided in-mold decoration

  • Paint laser etching

  • In-mold labeling

  • Fabric in-mold labeling

  • Pad printing

  • Insert molding

  • Bespoke Design Solutions, especially for the Retail Environment

  • Foil Finishing

  • Multiple Material Options

  • Focus on Environmental Sustainability and Recycling

  • Product Transportation Protection

  • Cost Reduction

PRODUCT TESTING

Providence features a vast range of product testing solutions. Our product testing capabilities are designed in coordination with our product development team. With the goal of obtaining zero-defect products, we design our tests to produce comprehensive and meaningful data.

  • Bioburden

  • Leak and flow testing

  • Vision inspection, optical gauging, and printed character verification

  • Electrical function and continuity testing

  • Force and torque measurement

  • Distance measurement and gauging

  • Acoustical testing (db sound rooms)

  • Functionality

  • Durability

  • Strength

  • Vibration

  • Salt spray

  • Ultra-violet

  • High Pressure (burst test)

  • Drop

  • Hipot

  • Hardness

  • Air gauge

  • Spring

  • Gear measuring

  • Roughness

  • Color

  • Torque

  • RoHS

  • X-Ray

  • Microscope

  • Humidity

  • Video scope

  • Power line heating transmutation

  • Wire flame

  • Heat Deflection Temperature Testing of Plastics

  • Plastic Melt Index

  • Parallelism and perpendicularity flame

  • Hotwire

  • UV

  • Rubber

  • Vibration frequency

  • Unilateral fall-down

  • Bevel drop

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Quality at Providence

At Providence, quality is achieved through the processes we put in place, the personnel we hire and retain, and a culture of perseverance that drives us to become an industry-leading, high quality, contract manufacturer.

Quality starts with embracing solid quality systems (exemplified by our ISO 9001) and a commitment to information security management (exemplified by our ISO 27001). Our current ISO 13485 certification, FDA and NMPA (formerly CFDA) registrations position us as a world-class supplier of medical and personal care products, and since we are also IATF 16949 and VDA 6.4 certified, the global automotive market is also clearly in focus.

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